Custom Witness Sample Fabrication

Best practices suggest that when coating or setting up an optical component, it’s best to use a witness sample, also called a “test piece,” to ensure that the actual part will match your specific coating specifications and your application.

Sydor Optics also offers witness samples for the measurement of coating stresses on substrates. The size and thickness of a witness sample will typically match your finished product.

  • Test samples available before the commitment of a high-volume run
Custom witness sample fabrication

Available Material Types

Based upon customer demand, Sydor Optics offers Witness Samples made from the following optical substrate materials. Of course, if you don’t see a material you need, please contact a Sales Engineer, who will gladly discuss additional options that may be available.

Witness Sample Manufacturing Limits

Diametercustomer specified (typically 25mm – 50mm)
Thicknesscustomer specified (typically 1mm)
Thickness Tolerance± 0.01mm
Cosmetics (MIL-PRF-13830B)60-40 to 20-10
Surface Roughness≥ 5 Ǻ rms
Reflected Wavefront Error (RWE) – before coating≥ 1/10 wave over clear aperture
Transmitted Wavefront Error (TWE) – before coating≥ 1/10 wave over clear aperture
Clear Aperture≤ 95%
Witness sample fabrication

If you are starting a new program or need assistance, please contact us.

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